First there were ferit magnets.
Classic ferrite magnets known to us since
childhood. Probably everyone played with magnets, admiring their strength. Some
samples were quite strong, they were used to create powerful speakers, from
where they were most often extracted by curious children. The bonding strength
of ferrite magnets is quite high, there is a relationship between the
dimensions and the bonding layer. Ferrite magnets have been used for a variety
of purposes, including industrial ones. Their main advantages were:
1.
Resistance to corrosion and
atmospheric moisture;
2.
Resistance to demagnetization;
3.
Low cost of production;
4.
Easy to machine.
5.
As for the shortcomings, they
are as follows:
6.
Weak magnetic field;
7.
Fragility, lack of resistance
to blows.
The basis of ferrite magnets is the natural
material magnetite, which is subjected to appropriate processing - additives
such as cobalt oxide are added to it. The first ferrite magnets contained
barium, subsequently replaced by strontium, which made the manufacture of
magnets cheaper and easier. In subsequent years, the technology for
manufacturing ferrite magnets was improved, but it was impossible to achieve a
very high adhesion force. A radical change in the technology of magnet production
took place in the 1980s, when the first neodymium magnets appeared, which
significantly exceeded their ferrite counterparts by the coercive force.
Then a neodymium magnet appeared
Neodymium magnets were originally produced in
Japan and the United States of America. They were discovered in the research
laboratories of these countries and are a combination of the following chemical
elements: boron, iron and metal from the lanthanoid group - neodymium. This
chemical element belongs to the rare earth group and is the main link in the
neodymium magnet. The element boron is added to the magnets in fairly small
quantities. The bonding strength of neodymium magnets is incredibly high, it
significantly exceeds the bonding strength of ordinary ferrite magnets. If you
take two large pieces of neodymium alloy and ensure that they are in contact
with each other, then breaking them with your bare hands will be almost
impossible.
The first neodymium magnets went on sale in the
1990s. They were and remain quite expensive, the cost of the most powerful
samples reaches several thousand rubles. This is due to the fact that the
amount of neodymium in the rock workings is small. This is what affects the
final cost. In addition, developer patents have an effect on cost.
What are neodymium magnets
Neodymium magnets can take the form of rings,
disks, balls or rectangles, and much less often in other forms. Depending on
the destination, one or another form is chosen. In addition, the ingredients of
neodymium magnets can turn into magneto plastics with flexibility. Magnetic
vinyl, used for the production of souvenirs and magnets for refrigerators, is
also a magnetoplast. It is very difficult to give the formed magnet any other
shape - this will require special equipment.
How to make neodymium magnets?
Most neodymium magnets available commercially
are produced by sintering in special furnaces. This is a very complex and
painstaking process that takes place in an inert atmosphere or in a vacuum. The
basis of magnets, as already mentioned, are neodymium, iron and boron.
Production proceeds in several stages:
Powdery ingredients
·
Pressing powders and shaping
the future magnet;
·
Setting the direction of the
magnetic field;
·
Sintering of powdered
ingredients and magnetization.
Behind the apparent simplicity lies the work of
dozens of people and dozens of pieces of equipment. The task of manufacturers
is not only to give the magnet a certain shape and form a magnetic field of the
necessary strength. Consumers may also need more unusual properties, such as
resistance to high temperatures.
How to buy neodymium magnets?
There are many varieties of sintered neodymium
magnets. They differ in traction, maximum operating temperature and dimensions.
Magnetic energy is a static parameter and does not change when the magnet is
resized, as it might seem at first glance. The thing is that the adhesion
strength is highly dependent on the following factors:
1.
Magnetic properties of metals;
2.
The cleanliness and curvature
of the metal surface;
3.
The area of the working side
of the magnet;
4.
Dimensions of the magnet;
5.
The presence of a magnet in
the metal body (allows you to form a narrower directivity of the magnetic
field);
6.
Airhumidity.
Thus, the larger the magnet and the larger its
working surface area, the stronger it will be attracted to the metal surface.
If the surface of the metal is streaked with bumps and covered with rust, the
adhesion will drop. In this case, the magnetic energy will remain the same. This parameter is indicated by the number in the magnet brand
Original article is
translated from- Неодимовый магнит купить в Украине —
supermagnit.com.ua
No comments:
Post a Comment